October 9, 2026

What Does a Science Lab Program Actually Cost? A Total Cost of Ownership Breakdown

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Christina Fleming
Chief Revenue Officer

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It's budget planning season, and the dean of a hybrid science program has three requests on her desk. One asks for $1.2 million to renovate a teaching lab. One renews a lab kit contract that ships glassware and reagents to 400 online students every term. One adds six adjunct-led lab sections to keep up with enrollment.

Each request comes with a price. None comes with the full cost.

As more STEM courses move online or into hybrid formats, every choice carries costs that never appear on the purchase order: shipping and replacements, instructor time, space that sits empty between sections, and students who don't come back after a hard first term. A total cost of ownership (TCO) view puts those costs side by side, so you can compare your options on equal footing.

What Total Cost of Ownership Means for a Lab Program

TCO counts every cost of delivering a lab experience over its life, not only the upfront price. For most STEM programs, those costs fall into five groups:

  • Acquisition: construction, equipment, kits, or licenses
  • Recurring materials: consumables, reagents, replacement parts, and shipping
  • People: instructors, teaching assistants (TAs), lab coordinators, and support staff
  • Operations: utilities, maintenance, safety compliance, and waste disposal
  • Outcomes: the tuition revenue lost when students withdraw, fail, or retake a course

The last group rarely shows up in a budget request, yet it’s often the one that decides whether an option pays off.

Physical Lab Operations: The Highest Fixed Costs

Physical labs give students hands-on experience that no other format fully replaces. They're also some of the most expensive spaces on campus to build and run.

Lab construction currently runs $600-$1,400 per square foot, with chemistry labs averaging around $800, according to Lab Design News. At that rate, a single 1,500-square-foot teaching lab costs roughly $900,000 to $2.1 million before anyone orders equipment.

The costs keep coming after opening day. The National Renewable Energy Laboratory (NREL) reports that a typical lab uses three to four times the energy of a typical office building. Add consumables, equipment maintenance, chemical waste disposal, and lab coordinator salaries, and the cost per student hour climbs quickly, especially when a room sits empty between sections.

For hybrid programs, the physical lab is still the right place for many skills. The better question is how much of each student's lab time needs to happen there.

Lab Kit Programs: A Per-Student Cost That Repeats Every Term

Lab kits bring physical materials to online learners, which is why so many programs adopted them. The cost model looks simple: one kit per student, per course.

Kit prices vary by course. At one state university, the mail-order lab component for an introductory online chemistry course is estimated at $112.50, and kits for more advanced courses can cost more. Even at that entry price, a program enrolling 400 online students in lab courses each term spends about $45,000 per term, paid by the institution or passed to students as a course fee.

The kit price leaves out several real costs:

  • Shipping and delays. Late kits push back lab assignments, which is harder to absorb with rolling starts.
  • Replacements. Broken or missing components mean reorders and support tickets.
  • Faculty time. Instructors troubleshoot setups remotely and grade labs they can't observe.
  • Scope. Kits can only include materials that are safe at a kitchen table, so many instruments and techniques stay out of reach.
  • Student cost. A kit fee is one more out-of-pocket expense for students already balancing work and family.

The School of Professional Studies at the Massachusetts College of Pharmacy and Health Sciences (MCPHS) ran into these limits firsthand. It mailed lab kits to working healthcare professionals until supply chain problems and safety concerns sent it looking for another option. The school replaced kits with Labster in microbiology, chemistry, and biology courses, which now serve more than 2,000 students a year.

None of this rules kits out. It does mean the sticker price understates what each student's lab experience actually costs.

Adjunct and TA Costs: The Line That Grows With Every Section

Every lab format needs people. In physical and kit-based labs, staffing grows in step with enrollment: more students mean more sections, and more sections mean more instructors.

The median adjunct earns $1,166 per credit hour, or about $3,498 for a three-credit course, according to the College and University Professional Association for Human Resources (CUPA-HR). If a one-credit lab section pays at that rate, adding 10 sections to meet demand adds roughly $11,660 per term in instructional pay alone. That's before TA stipends for grading, onboarding, and coordinator time.

Staffing is also slow to flex. Finding qualified lab instructors takes time, and programs with rolling starts may need coverage outside the standard term calendar.

Virtual labs change this math without taking instructors out of the picture. Simulations include built-in assessment questions, and scores can flow into your learning management system (LMS) gradebook. Faculty spend less time on routine grading and more time with the students who need help.

Virtual Labs With Labster: What You Pay For

Labster virtual labs follow a different cost model. There's no construction, no consumables, and nothing to ship. Students open hundreds of simulations in a browser, on their own schedule, and can repeat a procedure as many times as they need.

Pricing is custom and scales with your program. Institutions choose between two purchasing models, or use both:

  • Institutional licensing: one agreement gives eligible students access across courses or departments.
  • Bookstore purchasing: departments adopt virtual labs like other digital course materials, with costs tied to enrollment and eligible for financial aid.

Fully online programs can use virtual labs as the core lab experience. In hybrid programs, they usually sit alongside the physical lab as pre-lab preparation, so in-person time goes further.

How the Costs Compare

Each model puts its costs in a different place. Physical labs are front-loaded, kits repeat every term, and virtual labs shift spending from space and materials to access.

{start-table}

Cost category

  • Upfront
  • Recurring materials
  • Utilities
  • Shipping & replacement
  • Timing & delays
  • Staffing
  • Adding 100 students
  • Best fit

Physical lab

  • $600-$1,400 per sq. ft. to build, plus equipment
  • Consumables, maintenance, and waste disposal
  • Three to four times office energy use
  • No shipping; on-site equipment repairs and replacements
  • Limited by room schedules and section capacity
  • Instructors and TAs for every section
  • New sections, and possibly new space
  • Advanced techniques and instrument work

Lab kit program

  • Kit inventory and setup
  • From about $110 per student, per course
  • None for the institution
  • Shipping for every kit, plus reorders for broken or missing parts
  • Lab work waits until kits arrive
  • Instructors for every section, plus kit support
  • 100 more kits
  • Tactile practice for online learners

Labster virtual labs

  • No facilities or equipment
  • Low per-student annual fee, customized to the institution’s needs  
  • None for the institution
  • None; nothing to ship or replace
  • Access on day one, including rolling starts
  • Instructors facilitate; assessment is built in
  • Expanded license or bookstore adoption
  • Online labs, pre-lab preparation, flexibility, and repeat practice

{end-table}

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For Fully Online Programs

The biggest recurring costs are kits and per-section staffing. Virtual labs remove shipping and replacement costs and give students access on the first day of a rolling start.

For Hybrid Programs

The biggest costs are fixed: space, equipment, and the hours a lab sits idle. Moving safety training, technique practice, and concept review into virtual labs means students spend scarce bench time on work that needs the bench.

The Costs That Never Reach the Budget Line

The largest cost in any lab program may be the students who leave. Each withdrawal means lost tuition, a seat that's hard to refill, and a student further from their goal.

Students connect hands-on practice to whether a program is worth it. In a Labster survey of 411 online and hybrid STEM students, 78% said they feel less prepared for their future careers without hands-on labs. And 81% said access to virtual labs would have positively influenced their decision to enroll.

Outcomes data points the same way. At Yavapai College, the online microbiology completion rate rose from 70% to 87% within a year of adding Labster, matching in-person sections.

A TCO analysis that stops at the purchase price misses this. Keeping a few more students in each course can outweigh the price difference between lab options.

Three Questions to Ask About Your Lab Program

You don't need a full cost study to see where your lab budget goes. Start with three questions for each lab course:

  • What does it cost to deliver each term? Count staffing, materials, shipping, and space, not just the purchase price.
  • How many students finish it? Withdrawals and retakes are costs too.
  • Which parts need a physical bench? Anything that doesn't is a candidate for virtual practice.

The answer is rarely one model everywhere. Most programs land on a mix, and the right mix depends on your students, your space, and your goals.

Want help building the numbers for your program? Get a quote based on your student count, or talk to our team about where virtual labs fit.

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FAQs

What is total cost of ownership for a lab program?
TCO is the full cost of delivering a lab experience over time. It includes upfront costs like construction, equipment, kits, or licenses, plus recurring costs for materials, staffing, utilities, and maintenance. A complete analysis also accounts for outcomes, such as tuition lost when students withdraw or retake a course.
How much do at-home lab kits cost?
At Oregon State University, the kit for an introductory online chemistry course is estimated at $112.50, and kits for other courses may cost more. Because each student needs a kit for each course, costs repeat every term. Shipping, replacements, and faculty support time add to the total.
Are virtual labs cheaper than physical labs?
Virtual labs don't require construction, consumables, or shipping, so their direct costs are typically lower. For hybrid programs, the bigger savings often come from using virtual labs as pre-lab preparation, which makes in-person lab time more efficient.
Can virtual labs replace physical labs entirely?
For many fully online courses, virtual labs serve as the core lab experience. For hybrid programs, they work best alongside the physical lab, helping students arrive prepared so bench time goes toward the skills that need it.
How is Labster priced?
Labster pricing is custom and scales with your program. Institutions can buy through an institutional license, bookstore purchasing, or a mix of both.
User IconChris headshot
Christina Fleming
Chief Revenue Officer

Christina has dedicated her career to empowering educators and educational institutions through innovative technology. Known for her empathetic and transparent leadership style, she has a history of building collaborative and impactful teams. Christina previously served as CMO at Blackboard, now Anthology. During her 13-year tenure there, she also served as VP of Blackboard K-12 and as VP of Higher Ed Marketing and Enrollment Services.

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